Trace Every Heat. Track Every Forging.
Challenges in Forging Industry
Quality Assurance & Standards
QAP preparation and approvals as per ASTM/ASME/ANSI.
Material Traceability
Matching raw material parameters with forged component parameters, tracking heat numbers.
Rejection Analysis
Identifying reasons like cold shut, die shift, flakes, or improper grain growth.
Customer Work Orders
Delayed actions, incomplete visibility, and milestone-based payment tracking.
Item Creation
Managing multiple attributes and auto-mapping quality tests.
How DigiSec ERP Solves These Challenges
- Quality libraries aligned with ASTM/ASME standards.
- Automated QAP preparation and approval workflows.
- Forged rejection reason library with analytics dashboards.
- Supplier quality parameter capture.
- Heat number tracking across raw material and forging processes.
- End-to-end traceability of forged components.
- Dashboards showing complete work order lifecycle.
- Widgets for order status and milestone-based payment tracking.
- Integration with transactional events (e.g., QAP approval, TPI done).
- GST portal for compliance.
- Tally & Busy for accounting.
- WhatsApp & Gmail for communication.
- E-Invoice for digital invoicing.
- Predictive insights into rejection trends, production bottlenecks, and resource utilization.
- Real-time KPIs for quality, dispatch, and financial tracking.
- Data-driven decision support for cost optimization.
Standard Modules for Forging
| Module | Key Transactions |
|---|---|
| Purchase | Indents, Orders, Returns, Bill Booking |
| Stores | GRN, Stock Adjustments, Material Rejection |
| Sales | Orders, Invoices, Dispatch Plan |
| Quality | Incoming, Outgoing, Produced Material QA |
| Production | Orders, Reporting |
| Planning | Material Requirement Planning |
| Job Work | Orders, Issue, Receipt, Return |
| Customer Service | Complaint Registration & Status Updates |
Benefits for Forging Manufacturers
aligned with ASTM/ASME standards.
for predictive insights and rejection analysis.
with Excel uploads of delivery schedules.
for seamless finance and compliance.
deployment (cloud/public/private).
with streamlined workflows.
legal entities & locations supported.
Trusted by Industry Leaders
Clients include ABB, Neelgagan, NORMA USK, Elegant Auto Accessories, APL Footwear, CI Diamond, Kanpur Plastipack Ltd, Anand, and more.