Forging Industry

Trace Every Heat. Track Every Forging.

Challenges in Forging Industry

Quality Assurance & Standards

QAP preparation and approvals as per ASTM/ASME/ANSI.

Material Traceability

Matching raw material parameters with forged component parameters, tracking heat numbers.

Rejection Analysis

Identifying reasons like cold shut, die shift, flakes, or improper grain growth.

Customer Work Orders

Delayed actions, incomplete visibility, and milestone-based payment tracking.

Item Creation

Managing multiple attributes and auto-mapping quality tests.

How DigiSec ERP Solves These Challenges

Quality & Management

• Quality libraries aligned with ASTM/ASME standards.
• Automated QAP preparation and approval workflows.
• Forged rejection reason library with analytics dashboards.

Traceability & Compliance

• Supplier quality parameter capture.
• Heat number tracking across raw material and forging processes.
• End-to-end traceability of forged components.

Customer Work Order Management

• Dashboards showing complete work order lifecycle.
• Widgets for order status and milestone-based payment tracking.
• Integration with transactional events (e.g., QAP approval, TPI done).

Integrations

• GST portal for compliance.
• Tally & Busy for accounting.
• WhatsApp & Gmail for communication.
• E-Invoice for digital invoicing.

AI-Powered Dashboards

• Predictive insights into rejection trends, production bottlenecks, and resource utilization.
• Real-time KPIs for quality, dispatch, and financial tracking.
• Data-driven decision support for cost optimization.

Standard Modules for Forging

Module	Key Transactions
Purchase	Indents, Orders, Returns, Bill Booking
Stores	GRN, Stock Adjustments, Material Rejection
Sales	Orders, Invoices, Dispatch Plan
Quality	Incoming, Outgoing, Produced Material QA
Production	Orders, Reporting
Planning	Material Requirement Planning
Job Work	Orders, Issue, Receipt, Return
Customer Service	Complaint Registration & Status Updates

Benefits for Forging Manufacturers

Compliance-ready ERP

aligned with ASTM/ASME standards.

AI dashboards

for predictive insights and rejection analysis.

OEM dispatch adherence

with Excel uploads of delivery schedules.

GST, Tally, Busy integrations

for seamless finance and compliance.

Flexible

deployment (cloud/public/private).

Faster production cycles

with streamlined workflows.

Multi

legal entities & locations supported.

Trusted by Industry Leaders

Clients include ABB, Neelgagan, NORMA USK, Elegant Auto Accessories, APL Footwear, CI Diamond, Kanpur Plastipack Ltd, Anand, and more.